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profet ? bts 6163 d data sheet 1 of 18 rev. 1.0, 2007-07-23 smart highside power switch reversave ? ? reverse battery protection by self turn on of power mosfet features ? short circuit protection with latch ? current limitation ? overload protection ? thermal shutdown with restart ? overvoltage protection (including load dump) ? loss of ground protection ? loss of v bb protection (with external diode for charged inductive loads) ? very low standby current ? fast demagnetization of inductive loads ? e lectro s tatic d ischarge ( esd ) protection ? optimized static e lectro m agnetic c ompatibility ( emc ) ? green product (rohs compliant) ? aec qualified diagnostic function ? proportional load current sense (with defined fault signal in case of overload operation, overtemperature shutdown and/or short circuit shutdown) application ? power switch with current sense diagnostic feedback for 42v and 24 v dc grounded loads ? all types of resistive, inductive and capacitive loads ? replaces electromechanical relays, fuses and discrete circuits general description n channel vertical power fet with charge pump, cu rrent controlled input and diagnostic feedback with load current sense, integrated in smart sipmos ? chip on chip technology. providing embedded protective functions. in charge pump level shifter rectifier limit for unclamped ind. loads gate protection current limit 2 overvoltage protection + v bb profet ? out 3 & tab 1, 5 load gnd load output voltage detection r is is 4 i is i l v is i in lo g ic gnd voltage sensor voltage source current sense logic esd temperature sensor r bb v in product summary operating voltage v bb(on) 5.5 ... 62 v on-state resistance r on 20 m ? nominal current i l(nom) 5.5 a load current (iso) i l(iso) 17 a current limitation i l12(sc) 70 a package pg-to252-5-11 (dpak 5 pin; less than half the size as to 220 smd)
profet ? bts 6163 d data sheet 2 of 18 rev. 1.0, 2007-07-23 pin symbol function 1 out o output; output to the load; pin 1 and 5 must be externally shorted* . 2 in i input; activates the power switch if shorted to ground. tab/(3) v bb + supply voltage; positive power supply voltage; tab and pin3 are internally shorted. 4 is s sense output; diagnostic feedback; provides at normal operation a sense current proportional to the load current; in case of overload, overtemperature and/or short circuit a defined current is provided (see truth table on page 8) 5 out o output; output to the load; pin 1 and 5 must be externally shorted* . *) not shorting all outputs will considerably increase the on-state resistance, reduce the peak current capability and decrease the current sense accuracy maximum ratings at t j = 25 c unless otherwise specified parameter symbol values unit supply voltage (overvoltage protection see page 4) v bb 62 v supply voltage for full short circuit protection 1) v bb 48 v load dump protection v loaddump = u a + v s , u a = 24 v r i = 2 ? , r l = 4.4 ? , t d = 400 ms, in= low or high v load dump 2 ) 70 v load current (short-circuit current, see page 5) i l self-limited a operating temperature range storage temperature range t j t stg -40 ...+150 -55 ...+150 c power dissipation (dc) p tot 59 w inductive load switch-off energy dissipation, 3) single pulse i l = 20 a, v bb = 24v t j =150 c: e as 0.25 j electrostatic disc harge capability (esd) (human body model) acc. esd assn. std. s5.1-1993; r=1.5k ? ; c=100pf v esd 3.0 kv current through input pin (dc) current through current sense pin (dc) see internal circuit diagrams page 9 i in i is +15, -120 +15, -120 ma input voltage slew rate v bb 16v : v bb > 16v 4) : d v bin / d t self-limited 20 v/ s 1) short circuit is defined as a combination of re maining resistances and inductances. see schematic on page11. 2) v load dump is setup without the dut connected to the generator per iso 7637-1 and din 40839 3) see also diagram on page 11. 4) see also on page 8. slew rate limitation can be achieved by means of using a series resistor r in in the input path. this resistor is also required for reverse operation. see also page 10.
profet ? bts 6163 d data sheet 3 of 18 rev. 1.0, 2007-07-23 thermal characteristics parameter and conditions symbol values unit min typ max thermal resistanc e chip - case : r thjc -- -- 1.1 k/w junction - ambient (free air): r thja -- 80 -- smd version, device on pcb 6) : -- 45 55 electrical characteristics parameter and conditions symbol values unit at t j = 25, v bb = 24 v unless otherwise specified min typ max load switching capabilities and characteristics on-state resistance (pin 3 to pin 1,5) v in = 0, v bb = 5.5v, i l = 7.5 a t j =25 c: t j =150 c: v in = 0, v bb = 12..24v, i l = 7.5 a t j =25 c: t j =150 c: r on -- -- -- -- 19 38 16 32 25 50 20 40 m ? output voltage drop limitation at small load currents (tab to pin 1,5) 5 ) t j =-40...150 c: v on(nl) -- 40 65 mv nominal load current (tab to pin 1,5) iso proposal: v on 0.5 v, t c = 85c, t j 150c smd 6 ) , v on 0.5 v, t a = 85c, t j 150c i l(iso) i l(nom) 17 5.5 21.5 6.5 -- -- a turn-on time to 90% v out : turn-off time to 10% v out : r l = 3.9 ?, t j =-40...150 c t on t off -- -- 150 200 300 550 s slew rate on 25 to 50% v out , r l = 3.9 ?, t j =-40...150 c d v /dt on -- 0.65 1.0 v/ s slew rate off 50 to 25% v out , r l = 3.9 ?, t j =-40...150 c -d v /dt off -- 0.65 1.2 v/ s 5 ) see figure 7a on page 15. 6 ) device on 50mm*50mm*1.5mm epoxy pcb fr4 with 6cm 2 (one layer, 70 m thick) copper area for v bb connection. pcb is vertical without blown air.
profet ? bts 6163 d data sheet 4 of 18 rev. 1.0, 2007-07-23 values parameter a nd conditions at t j = 25, v bb = 24 v unless otherwise specified symbol min. typ. max. unit operating parameters operating voltage (v in =0) t j =-40...150 c: v bb(on) 5.5 -- 62 v undervoltage shutdown 7 ) 8 ) v bin(u) -- 2.5 3.5 v undervoltage restart of charge pump v bb(ucp) -- 4 5.5 v overvoltage protection 9 ) i bb =15 ma v z,in 68 73 -- v standby current t j =-40...+120c : i in =0 t j =150c: i bb(off) -- -- 3 6 6 14 a reverse battery reverse battery voltage 10) -v bb -- -- 16 v on-state resistance (pin 1,5 to pin 3) v bb = - 8v, v in = 0, i l = -7.5 a, r is = 1 k ? , 8) t j =25 c: t j =150 c: v bb = -12..-24v, v in = 0, i l = -7.5 a, r is = 1 k ? , t j =25 c: t j =150 c: r on(rev) -- -- -- -- 19 35 18 33 25 44 23 40 m ? integrated resistor in v bb line r bb -- 100 150 ? inverse operation 11) output voltage drop (pin 1,5 to pin 3) 8) i l = -7.5 a, r is = 1 k ? , t j =25 c: i l = -7.5 a, r is = 1 k ? , t j =150 c: -v on(inv) -- -- 700 300 -- -- mv turn-on delay after inverse operation; i l > 0a 8) v in (inv) = v in (fwd) = 0 v t d(inv) -- 1 -- ms 7) v bin =v bb -v in see diagram page 14. 8) not subject to production test, specified by design. 9) see also v on(cl) in circuit diagram page 9. 10) for operation at voltages higher then |16v| please see required schematic on page 10. 11) permanent inverse operation results eventually in a current flow via the intrinsic diode of the power dmos. in this case the device switches on with a time delay t d(inv) ) after the transition from inverse to forward mode.
profet ? bts 6163 d data sheet 5 of 18 rev. 1.0, 2007-07-23 values parameter a nd conditions at t j = 25, v bb = 24 v unless otherwise specified symbol min. typ. max. unit protection functions 12 ) short circuit current limit (tab to pin 1,5) 13 ) short circuit current limit at v on = 6v 14) t j =-40c: t j =25c: t j =+150c: i l6(sc) -- -- 50 90 80 65 110 -- -- a short circuit current limit at v on = 12v 14 ) t j =-40c: t j =25c: t j =+150c: i l12(sc) -- -- 40 80 70 55 100 -- -- a short circuit current limit at v on = 18v 14) t j =-40c: t j =25c: t j =+150c: i l18(sc) -- -- 30 55 50 48 80 -- -- a short circuit current limit at v on = 24v t j =-40c: t m =170s t j =25c: t j =+150c: i l24(sc) -- -- 25 45 40 35 60 -- -- a short circuit current limit at v on = 30v t j =-40c: t m =170s t j =25c: t j =+150c: i l30(sc) -- -- 20 30 30 30 50 -- -- a short circuit current limit at v on = 45v 14) t j =-40c: t j =25c: t j =+150c: i l45(sc) -- -- 15 22 22 22 35 -- -- a short circuit shutdown detection voltage (pin 3 to pins 1,5) v on(sc) 2.5 3.5 4.5 v short circuit shutdown delay after input current positive slope, v on > v on(sc), t j = -40...+150c min. value valid only if input "off-signal" time exceeds 30 s t d(sc1) 350 650 1200 s short circuit shutdown delay during on condition 13) v on > v on(sc) t d(sc2) -- 2 -- s output clamp (inductive load switch off) 15 ) at v out = v bb - v on(cl) (e.g. overvoltage) i l = 40 ma v on(cl) 63 67 -- v thermal overload trip temperature t jt 150 175 -- c thermal hysteresis ? t jt -- 10 -- k 12) integrated protection functions are designed to prevent ic destruction under fault conditions described in the data sheet. fault conditions are considered as "outsi de" normal operating range. protection functions are not designed for continuous repetitive operation. 13 ) short circuit current limit for max. duration of t d(sc1) , prior to shutdown, see also figures 3.x on page 13. 14 ) not subject to production test, specified by design. 15 ) see also figure 2b on page 12.
profet ? bts 6163 d data sheet 6 of 18 rev. 1.0, 2007-07-23 values parameter a nd conditions at t j = 25, v bb = 24 v unless otherwise specified symbol min. typ. max. unit diagnostic characteristics current sense ratio, static on-condition k ilis = i l : i is , i is < i is,lim 16) , v is < v out - 5 v, v bin > 4.5 v k ilis -- 9000 -- il = 30a, tj = -40c: tj = +25c: tj = +150c: il = 7.5a, tj = -40c: tj = +25c: tj = +150c: il = 2.5a, tj = -40c: tj = +25c: tj = +150c: il = 0.5a, tj = -40c: tj = +25c: tj = +150c: 8300 8200 8100 8200 8100 8000 7200 7500 7700 5000 6000 7500 9000 9000 8800 8900 8900 8700 8900 8900 8700 9500 10000 10500 10000 9800 9500 10000 9800 9500 11000 10600 10000 16000 15000 13000 i in = 0 (e.g. during deenergizing of inductive loads) : -- 0 -- sense current under fault conditions 17) v on >1v, typ t j = -40...+150c: i is,fault 4.0 5.2 7.5 ma sense current saturation v on <1v, typ t j = -40...+150c: i is,lim 4.0 6.0 7.5 ma fault-sense signal delay after input current positive slope, v on >1v, t j = -40...+150c t delay(fault) 350 650 1200 s current sense leakage current, i in = 0 i is(ll) -- 0.1 0.5 a current sense offset current, v in = 0, i l 0 i is(lh) -- 1.0 2.0 a current sense settling time to i is static after input current positive slope, 18 ) i l = 0 20 a, t j = -40...+150c t son(is) -- 250 500 s current sense settling time during on condition, 18) i l = 10 20 a, t j = -40...+150c t slc(is) -- 50 100 s overvoltage protection i bb = 15 ma t j = -40...+150c: v z,is 68 73 -- v 16) see also figures 4.x and 6.x on page 13 and 14. 17) fault conditions are overload during on (i.e. v on >1v typ.), overtemperature and short circuit; see also truth table on page 8. 18 ) not subject to production test, specified by design.
profet ? bts 6163 d data sheet 7 of 18 rev. 1.0, 2007-07-23 values parameter a nd conditions at t j = 25, v bb = 24 v unless otherwise specified symbol min. typ. max. unit input required current capab ility of input switch t j =-40..+150c: i in(on) -- 1.6 2.4 ma input current for turn-off t j =-40..+150c: i in(off) -- -- 30 a
profet ? bts 6163 d data sheet 8 of 18 rev. 1.0, 2007-07-23 truth table input current level output level current sense i is normal operation l h l h 0 ( i is(ll) ) nominal overload 19 ) l h l h 0 ( i is(ll) ) i is,fault short circuit to gnd 20 ) l h l l 0 ( i is(ll) ) i is,fault overtemperature l h l l 0 ( i is(ll) ) i is,fault short circuit to vbb l h h h 0 ( i is(ll) ) 3.5v (typ.). see also page 11. 21 ) low ohmic short to v bb may reduce the output current i l and therefore also the sense current i is .
profet ? bts 6163 d data sheet 9 of 18 rev. 1.0, 2007-07-23 input circuit (esd protection) in zd in i v bb r bb v z,in v bin v in esd-zener diode: 73 v typ.., max 15 ma; current sense output normal operation is is r zd is v v bb z,is v r bb i is i is,fault v z,is = 73 v (typ.), r is = 1 k ? nominal (or 1 k ? /n, if n devices are connected in parallel). i s = i l / k ilis can be only driven by the internal circuit as long as v out - v is > 5v. therefore r is should be less than ma v v bb 5 . 7 5 ? . note: for large values of r is the voltage v is can reach almost v bb . see also overvoltage protection. if you don't use the current sense output in your application, you can leave it open. inductive and overvoltage output clamp + v bb out profet v z1 v on v on is clamped to v on(cl) = 67 v typ overvoltage protection of logic part + v bb v out in bb r signal gnd logic profet v z,is r is in r is v z,in r v v z,vis r bb = 100 ? typ . , v z,in = v z,is = 73 v typ., r is = 1 k ? nominal. note that when overvoltage exceeds 73 v typ. a voltage above 5v can occur between is and gnd, if r v , v z,vis are not used.
profet ? bts 6163 d data sheet 10 of 18 rev. 1.0, 2007-07-23 reversave ? ( reverse battery protection) logic in is r out l r power gnd signal gnd v bb - power transistor in r bb r d r is typ. 1 k ? . add r in for reverse battery protection in applications with v bb above 16v; recommended value: = + is in r r 1 1 v v a bb 12 | | 08 . 0 ? to minimise power dissipation at reverse battery operation, the overall current into the in and is pin should be about 80ma. the current can be provided by using a small signal diode d in parallel to the input switch, by using a mosfet input switch or by proper adjusting the current through r is. since the current via r bb generates additional heat in the device, this has to be taken into account in the overall thermal consideration. inverse load current operation profet v in out is bb v bb v out - i l r is v is v in + - + - i is the device can be operated in inverse load current mode ( v out > v bb > 0v). the current sense feature is not available during this kind of operation ( i is = 0). in case of inverse operation the intrinsic drain source diode is eventually conducting resulting in considerably increased power dissipation. the transition from inverse to forward mode can result in a delayed switch on. note: temperature protection during inverse load current operation is not possible! v bb disconnect with energised inductive load provide a current path with load current capability by using a diode, a z-diode, or a varistor. ( v zl + v d <63 v if r in = 0). for higher clamp voltages currents at in and is have to be limited to 120 ma. version a: profet v in out is bb v bb v zl v d
profet ? bts 6163 d data sheet 11 of 18 rev. 1.0, 2007-07-23 short circuit detection fault condition: v on > v on(sc) (3.5 v typ.) and t> t d(sc) (typ.650 s). overload detection fault condition: v on > 1 v typ. detection circuit logic unit + v bb out v on short circuit short circuit is a combination of primary and secondary impedance?s and a resistance?s. profet v in out is bb r sc i in v bb z l sc l sc 10mohm 5uh allowable combinations of minimum, secondary resistance for full protection at given secondary inductance and supply voltage for single short circuit event : 0 5 32v 10 0 100 200 r sc [mohm] 15 l sc 300 [uh] v : bb 36v 40v 48v inductive load switch-off energy dissipation profet v in out is bb e e e e as bb l r e load l r l { z l r is i in v bb i (t) l energy stored in load inductance: e l = 1 / 2 l i 2 l while demagnetizing load inductance, the energy dissipated in profet is e as = e bb + e l - e r = v on(cl) i l (t) dt, with an approximate solution for r l > 0 ? : e as = i l l 2 r l ( v bb + |v out(cl) |) ln (1+ i l r l |v out(cl) | ) maximum allowable load inductance for a single switch off l = f (i l ); t j,start = 150c, v bb = 24 v, r l = 0 ? 0,01 0,1 1 10 100 1000 1 10 100 i_l [a] l [mh]
profet ? bts 6163 d data sheet 12 of 18 rev. 1.0, 2007-07-23 timing diagrams figure 1a: switching a resistive load, change of load current in on-condition: i in t v out i l i is t son(is) tt slc(is) load 1 load 2 soff(is) t t t on off slc(is) 90% dv/dton dv/dtoff 10% the sense signal is not valid during a settling time after turn-on/off and after change of load current. figure 2a: switching motors and lamps: i in t v out i il i is i is , faut / i is , lim as long as v bis < v z,is the sense current will never exceed i is,fault and/or i is,lim . figure 2b: switching an inductive load: i in t v out i l i is v on ( cl )
profet ? bts 6163 d data sheet 13 of 18 rev. 1.0, 2007-07-23 figure 3a: typ. current limitation characteristic 0 20 40 60 80 v on [a] i l(sc) 01020 [v] 30 v on(sc) 50 in case of v on > v on(sc) (typ. 3.5 v) the device will be switched off by internal short circuit detection. figure 3b: short circuit type one: shut down by short circuit detection, reset by i in = 0. i in i l i l(sc) i is t t d(sc1) i is,fault t delay(fault) t m v on > v on(sc) shut down remains latched until next reset via input. figure 3c: short circuit type two: shut down by short circuit detection, reset by i in = 0. i in i l internal switch off i is t t d(sc2) i is,fault v on i l k ilis 1v typ. depending on the external impedance shut down remains latched until next reset via input. figure 4a: overtemperature reset if t j < t jt i in t i is v out t j i is,fault a uto restart
profet ? bts 6163 d data sheet 14 of 18 rev. 1.0, 2007-07-23 figure 4b: overload t j < t jt i in t i l v bb i s -v out v =1v typ. on r *i on l,lim i l k ilis i is,lim i is,fault figure 5a: undervoltage restart of charge pump, overvoltage clamp 0 01012 v out v bin(ucp) v in = 0 i in = 0 v on(cl) v on(cl) v bin(u) v bin(u) dynamic, short undervoltage not below v bb figure 6a: current sense versus load current: 0 1 2 01020 i l [a] [ma] i is 30 40 3 i is,lim 4 i is(lh) i l,lim figure 6b: current sense ratio 22 : 10000 0 10 20 i l [a] k ilis 5 30 5000 15000 20000 22 this range for the current sense ratio refers to all devices. the accuracy of the k ilis can be raised by means of calibration the value of k ilis for every single device.
profet ? bts 6163 d data sheet 15 of 18 rev. 1.0, 2007-07-23 figure 7a: output voltage drop versus load current: 0.0 0.05 0.1 0 1 2 3 4 5 6 7 i l [a] [v] v on on(nl) v on r
profet ? bts 6163 d data sheet 16 of 18 rev. 1.0, 2007-07-23 package outlines all dimensions in mm d-pak-5 pin: pg-to252-5-11 sales code bts6163d green product (rohs compliant) to meet the world-wide customer requirements for environmentally friendly products and to be compliant with government regulations the device is available as a green product. green products are rohs-compliant (i.e pb- free finish on leads and suitable for pb-free so ldering according to ipc/jedec j-std-020).
profet ? bts 6163 d data sheet 17 of 18 rev. 1.0, 2007-07-23 revision history version date changes rev. 1.0 2007-02-21 rohs-compliant version of bts6163d page 1, page 16: rohs compliance statement and green product feature added page 1, page 16: change to rohs compliant package pg-to252-5-11 legal disclaimer updated
edition 2007-07-23 published by infineon technologies ag 81726 munich, germany ? 2007 infineon technologies ag. all rights reserved. legal disclaimer the information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. with respect to any examples or hint s given herein, any typical values stated herein and/or any information regarding the application of the device, infineon technologies hereby disclaims any and all warranties and liabilities of any kind, including without lim itation, warranties of non-infringement of intellectual property rights of any third party. information for further information on technology, delivery terms and conditions and prices please contact your nearest infineon technologies office ( www.infineon.com ). warnings due to technical requirements components may contain dangerous substances. for information on the types in question please contact your nearest infineon technologies office. infineon technologies components may only be used in life-support devices or systems with the express written approval of infineon technologies, if a failure of such components can reasonably be expected to cause the failure of that life-support device or system, or to affect the safety or effectiveness of that device or system. life support devices or systems are intended to be implanted in the human body or to support and/or maintain and sustain and/or protect human life. if they fail, it is reasonable to assume that the health of the user or other persons may be endangered.

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